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Staubli MC4 1000V

4 customer reviews

$4.40

This product comes with pairs. One pair contains a branch socket (type: PV-KBT4) and a branch plug (type: PV-KST4). MOQ: 1 carton 800 pairs /carton

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SKU: ST-PV-KBT4 & ST-PV-KST4Categories: MC4 and Inland FuseBrand: Staubli
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Description

The Staubli MC4 1000V connector pair (model: ST-PV-KBT4 & ST-PV-KST4) is a trusted solution for safe, efficient DC connections in solar PV systems. Featuring a robust design, IP68 waterproof rating, and Staubli’s patented MULTILAM contact technology, this mc4 connector set ensures long-lasting performance for both residential and commercial solar installations. Compatible with standard 4–6 mm² PV cables and rated up to 1000 V DC, it’s ideal for engineers, EPCs, distributors, and installers seeking reliable connectivity.

Staubli MC4 1000V (ST-PV-KBT4 & ST-PV-KST4)

The ST-PV-KBT4 (female socket) and ST-PV-KST4 (male plug) are Staubli’s MC4 series couplers rated for 1000 V DC (IEC standard). They form a robust plug-and-socket pair designed for solar PV branch connections and cable assemblies. These 1000 V MC4 connectors use Staubli’s patented MULTILAM contact technology to ensure consistently low contact resistance and minimal power loss over the life of the system. The connectors feature a secure locking latch mechanism for snap-fit assembly (UL-rated design requiring a tool to open), making installation fast and foolproof.

Staubli MC4 1000V connectors are built for extreme outdoor conditions. They operate over a wide temperature range (–40 °C to +85 °C continuous, up to +105 °C surge) and meet IP65/IP68 ingress protection (mated: waterproof up to 1 m immersion for 1 hour). Each connector accepts PV cables from 2.5 mm² up to 10 mm². They are TÜV‑certified to IEC standards and UL-listed (UL File No. UL6703/CSA C22.2), giving engineers and installers confidence that the components meet rigorous safety codes.

Key Features

  • IP68 Waterproof Rating: Staubli MC4 connectors are rated IP65/IP68 (mated), meaning they are dust-tight and waterproof for 1 m depth for 1 hour. This ensures reliable outdoor use in rain or snow.
  • High Voltage Compatibility: Approved for up to DC 1000 V (IEC) in large cross-sections. (Note: the IEC rating is 1100 V for 2.5–6 mm² cables and 1000 V for 10 mm² cables). High-voltage rating makes these connectors suitable for modern PV arrays.
  • MULTILAM Contact Technology: Advanced spring-loaded MULTILAM copper contacts deliver very low contact resistance (≤0.25 mΩ). This minimizes losses and heat buildup for maximum system efficiency.
  • Locking Connector Design: Features a snap-in locking type housing that provides secure, stable mating. The male/female plugs lock together firmly and only release with the proper tool (per NEC 2023 and UL requirements), preventing accidental disconnection.
  • Wide Cable Compatibility: Supports cable sizes from 2.5 to 10 mm²  (e.g. 4–6 mm² PV cables). This covers most photovoltaic wire gauges, providing flexibility in system design.
  • Certified Safety: Factory-tested to IEC 62852 (PV connector standard) and UL 6703/CSA C22.2. Connectors are TÜV Rheinland certified and UL/cULus listed. They are UL94-V0 flame rated and have passed corrosive salt spray and ammonia resistance tests, confirming durability.

Main Benefits

Solar System Design Engineers: Gain confidence from using Staubli’s original MC4 design. The low-loss MULTILAM contacts and high voltage rating mean your system yields maximum power under a variety of conditions. IP68 weatherproofing and wide temperature tolerance simplify enclosure and layout design. Staubli’s decade-spanning track record and compliance with international standards let engineers specify these connectors to meet stringent safety codes without extra testing.

EPC Contractors: Save installation time and reduce rework with simple plug-and-crimp assembly. The quick snap-lock mating mechanism speeds up on-site connections, while secure locking latches meet NEC and UL safety rules. Robust construction (flame-class V0, anti-corrosion) minimizes maintenance concerns. These high-voltage MC4 connectors allow longer series strings and fewer string boxes on utility-scale projects, cutting BOS costs and wiring complexity.

Electrical Distributors: Offer a premium, in-demand product with proven quality. Staubli MC4 connectors are a recognized industry standard, assuring steady turnover. The wide compatibility with existing MC4 systems makes them an easy sell to solar contractors. Strong certifications (TÜV/UL/CSA) and brand reputation reduce returns and technical support needs. Stocking genuine Staubli parts signals expertise and reliability to your installer customers.

End Users (DIY / Small Installers): Enjoy hassle-free installation. These MC4 connectors work with any standard PV cable and module (industry-standard MC4 interface). Pre-polished contacts and simple crimp terminals mean even small teams can assemble cables quickly. The IP68 rating and UV-stable materials mean the plugs will last for decades outdoors without failure. Staubli’s reputation for quality translates into peace of mind—your DIY or residential PV system will safely and reliably harvest energy for years.

Caveat: The product description and datasheet on this page may not be the most updated version. Please refer to the user manual coming with products if there are conflicts.

Staubli

Staubli is a Swiss manufacturer and global leader in photovoltaic (PV) connectors. Their Original MC4 connector – invented and engineered by Staubli over 20 years ago – has become the world’s most widely installed PV connector.

In fact, Staubli’s MC4 connectors have reliably connected over 1,000 GW of solar capacity worldwide. These connectors are renowned for Swiss precision and exceptional long-term performance. When you choose Staubli MC4 components, you benefit from proven quality, stringent certification (TÜV/UL/etc.) and decades of field-tested reliability.

Are Staubli MC4 1000V connectors compatible with other MC4 connectors or solar equipment?

Yes. The Staubli ST-PV-KBT4 and ST-PV-KST4 are designed as part of the original MC4 family and mate with any standard MC4 connectors (Staubli or other brands) that follow the MC4 interface. Staubli specifies that these couplers should be used with “suitable mated connectors from the MC4 product family”. They form the same male/female plug pair as typical PV branch connectors, so they intermate with MC4 modules, junction boxes, and cables without issue.

How do I install Staubli MC4 connectors?

Installation requires crimping the contact pins onto stripped PV cable conductors and then assembling the plug housing. Use appropriate Stäubli-certified crimping pliers or dies sized for the cable (Staubli recommends their crimp tool PV-CZLX). After crimping, insert the contact into the insulating housing until it locks. Plug the male and female connectors together – they will latch automatically. Note: a special release tool is needed to unplug the connectors (per UL/NEC), which prevents accidental disconnection. Always follow Staubli’s assembly instructions for proper crimp height and secure locking.

What is the waterproof rating of Staubli MC4 1000V connectors?

The Staubli MC4 1000V plugs are rated IP65/IP68 when mated. In practice this means they are fully dust-tight and can withstand immersion in water (up to 1 m depth for 1 hour) without water ingress. Unmated, the contacts are finger-protected (IP2X). IP68 rating ensures the connectors are suitable for outdoor use, surviving rain, irrigation, or flooding conditions common in PV installations.

Are these Staubli MC4 connector standards compliant and safe?

Absolutely. They are designed to meet all relevant photovoltaic connector standards. The connectors carry TÜV Rheinland certification and are UL/cULus recognized. Specifically, they comply with UL 6703 (and CSA C22.2 No. 182.5) for PV connectors – their UL File number is UL6703. They also meet IEC 62852 for PV connector performance, allowing DC operation up to 1000 V (IEC) and 1500 V (UL). The housing is UL94-V0 flame-rated and has passed salt-spray and ammonia corrosion tests. In short, these MC4 plugs satisfy both IEC and North American safety requirements for solar installations.

What is the expected lifespan of Staubli MC4 connectors?

Staubli MC4 connectors are built for longevity. The MULTILAM contact system provides stable, low-resistance connections over time. Staubli reports that these connectors have over 25 years of field-proven use. Under normal conditions, MC4 connectors are expected to last the full service life of a PV system (20–30 years or more). Factors like UV exposure, thermal cycling, and moisture are accounted for in their design (with UV-resistant plastics and high test standards). Proper installation and using the recommended sealing caps on unused connectors will maximize lifespan.

Read more
Dimensions and Weights
Weight10 kg
Dimensions40 x 30 x 30 cm
Download Area
MC4 1000V datasheetDownload
Specification Of
ST-PV-KBT4 & ST-PV-KST4
Connector system Ø 4 mm
Rated voltage 1000 V DC (IEC 62852)

1500 V DC (2Pfg2330)

1500 V DC (UL)

Specification Of
ST-PV-KBT4 & ST-PV-KST4
Connector system Ø 4 mm
Rated voltage 1000 V DC (IEC 62852)

1500 V DC (2Pfg2330)

1500 V DC (UL)

Rated current TÜV (85°C) 22.5 A (2.5 mm²)

45 A (10 mm²)

39 A (4 mm²/6 mm²)
Rated current UL 30 A (14 AWG)

50 A (8 AWG)

30 A (12 AWG/10 AWG)
Rated impulse voltage 12 kV (1000 V DC (TÜV))

16 kV (1500 V DC (TÜV))

Ambient temperature range -40°C…+85°C (TÜV)

-40°C…+75°C (UL)

Upper limiting temperature 105°C (TÜV)
Degree of protection, mated / unmated IP65, IP68 (1 h / 1 m) / IP2X
Overvoltage category / Pollution degree CAT III / 3
Contact resistance of plug connectors ≤ 0.25 mΩ
Safety class 1000 V DC: II  1500 V DC: 0
Contact system MULTILAM
Type of termination Crimping
Contact material Copper, tin plated
Insulation material PC / PA
Locking system (UL) Locking type
Flame class UL94-V0
Ammonia resistance (acc. to DLG) 1500 h, 70°C / 70% RH, 750 ppm
Salt mist spray test, degree of severity 6 IEC 60068-2-52
TÜV-Rheinland certified R60127190²)
in accordance with IEC 62852
TÜV-Rheinland certified R60087448
in accordance with 2PfG2330
CSA certified, in accordance with UL 6703 250725
CQC certified according CNCA/CTS0002-2012 CQC16024138286

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  1. Mia W.

    Mia W.

    Solarrains has got all the gear I need and always deliver on time

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  2. john lee

    john lee

    Service was fine, but they didn’t have the right part at first. Sorted out quick though

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  3. Jay

    Jay

    Perfect! Just what I needed. Thanks

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  4. Alex K.

    Alex K.

    Super reliable, great pricing, fast delivery
    couldn’t ask for more

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